1200c Degree High Temperature Dual Three Zone Tube Funace Vacuum Rotary Tubular Furnace Manufacturer

• After-sales Service: Yes
• Warranty: 1 Warranty
• Application: Industry, School, Hospital, Lab
• Customized: Non-Customized
• Certification: CE, ISO
• Structure: Desktop
• Model NO.: STG-100-12-2
• Material: Steel
• Type: Tubular Furnace
• Heating Element: Hre Wire
• Max Temperature: 1200c
• Working Temperature: 1100c
• Thermocouple: Type N
• Power Supply: AC220/5kw/50Hz
• Chamber Material: Ceramic Fiber Board
• Temperature Control: Shimaden Pid
• Transport Package: Wooden Case
• Specification: ID80*L600
• Trademark: SAFTherm
• Origin: China
• HS Code: 8514109000
• Production Capacity: 20000 Set/Year

Product Description

STG 1200 series two heating zones tube furnace features round chamber with high quality spiral wire coils embedded in Mitsubishi (Japan) high quality alumina fiber insulation. Laboratory tube furnaces are ideal for heat treating, reacting studies, sintering processes, and ceramic firing.

Tube Furnace operation is controlled by Shimaden (Japan) 32-segment digital controller with temperature accuracy of +/- 1 C degree. Proper temperature control is vital to the success of your project as well. Temperatures that are too high or too low will cause problems with the process and could cost your company a significant amount of money.

Quartz glass tube with SS 304 vacuum flanges, on the flanges, there are inert gas inlet and outlet, which makes it possible for blowing or pumping vacuum gases.

 

Model	STG-40-12-2	STG-60-12-2	STG-80-12-2	STG-100-12-2
Quartz tube Size	OD40x1200mm	OD60x1200mm	OD80x1200mm	OD100x1200mm
Heating length	300mm	300mm	300mm	300mm
Power supply	220V/3KW	220V/3KW	220V/5KW	380V/5KW
Furnace Type	Horizontal, two heating zones split tube furnace
Usage	The product is suitable for elemental analysis, measurement and steel hardening, annealing, tempering, heat treatment and heating in laboratory, industrial and mining enterprises, scientific research units,can also be used for sintering of metal, stone, ceramic, dissolution analysis of high-temperature heating.
Furnace structure	1. The chamber is consist of chamber material, insulation material and heating elements 2. Temperature controller is consist of temperature PID controller, control elements and thermocouple                                                                                                     3. Design and manufacture the furnace and temperature controller integrate in one 4. Electric Operating buttons are integrated on the control box panel
Reactor	1.Reactor size: OD80xL1200mm (ID 73mm) 2.One Quartz tube with one set of SS304 steel vacuum sealing flange with silicon O rings and two plugs 3.Standard 1/4" inlet and outlet ports for air extraction Equips a pc of digital vacuum gauge on one of the two ports 4. High purity round single bore quartz process tubes for high temperature tube furnaces, open one or both ends. Maximum working temperature: 1200°C (2192°F), They are great replacement tubes for any kind of tube furnaces used in universities or research labs.
Vacuum performance	Designed with an air outlet on the furnace tube, which make it available for extracting vacuum by a vacuum pump. Vacuum pressure range 10-100Kpa (ambient air)
Max. Temperature	1200ºC
Continuous Temperature	1100ºC
Heating Rate	≤25ºC/min (suggest 15ºC/min for longer life using of furnace)
Temp. Homogeneity	Adopt the way of measuring temperature at 9-point Temperature homogeneity is +/-5 degree
Power Supply	AC220V; 5KW 50Hz, single phase
Heating Element	1. HRE resistance wire as heating elements 2. High quality Alloy Wire elements in high quality vacuum formed insulation ensure fast heat up, excellent temperature control and short cool down times 3. Embedded heating elements on the round chamber which give an ideal temperature uniformity
Chamber material	1. Adopt high quality alumina polycrystalline fiber, which used Japanese technology (vac-sorb forming alumina polycrystalline fiber) with good insulation and durability properties 2. High quality 1300 degree fiber alumina as refractory lining, pure white color 3. Ceramic fiber insulation for fast heat-up and reduced energy consumption
Thermocouple	N type
Temperature Controller	1. Shimaden SRS13A(Japan) with 4 programs and 32 segments 2. Simultaneous LED display of actual temperature VS set point 3. PID automatic control and auto-tune function 4. +/- 1 ºC temperature accuracy Control system integrated in furnace base, defined application within the constraints of the operating instructions
Quartz glass tube	1. High purity round single bore quartz process tubes for high temperature tube furnaces, open one or both ends. Maximum working temperature: 1200°C (2192°F), They are great replacement tubes for any kind of tube furnaces used in universities or research labs. 2. Equipped with support frame for flange, reduce the load of tube body
Vacuum flange	one pair of SS304 vacuum sealing flanges with inlet and outlet ports, which is available
Electronic component	air switch, buttons, solid-state relay, A.C contactor etc.
Furnace Shell	1. High quality cold-rolled steel sheets CNC processing 2. Environmental electrostatic plastic-spraying on surface after deoiling, derusting, phosphating etc. nine processes 3. Energy efficient insulation keeps exterior safe to touch
Safety Precautions	1. Overheating & Broken thermocouple protection 2. Leakage circuit breaker 3. Automatic power off when furnace door opens (optional function) 4. Over-temperature protection and alarm allow for operation without attendant(s) 5. Microprocessor-based PID control with self-tuning capability to prevent overshooting of set temperature
Certification	ISO9001 CE SGS
Warranty	One year limited manufacturer's warranty (Consumable parts such as processing tubes, O-rings and heating elements are not covered by the warranty, please order replacements at related products respectively

 

Detailed Photos

 

Product Features

Furnace Shell

1. The shell is made of metal Q235 low-carbon steel, and the surface is electrostatically resistant and resistant to corrosion.
2. The solid double-layer metal frame is combined with the heat-insulating fan structure, and the furnace surface temperature is low
3. Horizontal use mode, upper opening structure, easy to operate
Refractory material
Multi-layer insulation design, composed of lightweight alumina ceramic fiber and high-quality insulation board backing, does not contain asbestos components, low heat loss and low energy consumption

Heating System    

1. High-quality HRE heating element, free heat radiation heating in the furnace cavity, energy saving and high efficiency, long service life
2. The heating element is heated in a ring or on two sides, so as to achieve good uniformity in the furnace
3. Dual zone heating, single temperature zone can control temperature independently, better temperature uniformity

Temperature Control Panel

1. PID with SSR/SCR control mode, precise temperature control
2. International standard thermocouple, long service life
3. Equipped with heating indicator light and over-temperature alarm buzzer

Program Controller

1. Advanced controllers that meet complex process requirements
2. Simple and direct operation, flexible programming
3. Programmable 32 program segments
 

Standard Package

 

Item Description	Qutity	Image
tube furnace	1 set
quartz tube OD80xL1200mm	1 pc
Vacuum flange	1 pair
Type N thermocouple	1 pc
ceramic plug	2 pcs
Stainless steel tongs	1 pair
Thermal gloves	1 pair
Furnace operation manual & temperature controller manual	1 pc

Certifications

Packaging & Shipping

Standard Export Safe Packing:
1.The furnace was warped with enrivonmental plastic stretch film, then fixed well on the fumigation-free pallet
2.Tailored polywood case, coupled perfectly with the pallet
3.Filled with polyfoam, fit well between the furnace body and the case in all sides
4.Easy-to-identify double-sided outer box print logos and shippment marks

 

Delivery Time: 15 working days against receiving advanced payment

Port: Shanghai/Qingdao

Company Profile

Henan Sante Furnace Technology Co., Ltd. is a high-tech enterprise located in Luoyang area of Henan, China Free Trade Zone. Sante is one of the leading electric heat furnace manufacturers in China. The company designs, manufacturers and sells kinds of electric resistance furnaces and provides the professional solutions for customers in lab and heat industry. Sante has delivered its furnaces to more than 78 countries and the team is fully dedicated to working for their beloved career.

 

SANTE products cover 1000ºC~1800ºC Muffle furnace, Tube furnace, Vacuum furnace, Dental furnace, Industrial furnace, elevator furnace, car bottom furnace, degreasing furnace, heardening furnace, annealing furnace, pusher furnace, shutterpottery kiln and so on

 

Our goal is to continuously meet the various demands for various kinds of high temperature heating treatment muffle furnace and to be the world first-class enterprise with providing excellent service and high-quality products for our cooperation partners!

 

FAQ

1: Are you a factory?

Yes. We are China leading laboratory and industrial heating treatment furnace manufacturer, which integrates design, manufacture and sales for nearly 20 years.

2: Do you have customization or OEM service?

We can customize furnaces as product, work piece size, and temperature requirement. Meanwhile, we offer OEM service under the strict industrial standard.

3: What is the delivery time?

Normally within 15 working days after receiving the advanced payment or depends on order quantity.

4: How can you guarantee the production quality?

Firstly, we are ISO9001:2008 and CE certified factory, all the processes are strictly following the standard of the metallurgy process; secondly. We have QC department who perform strictly in each producing process including package.

5: How long is your furnace warranty period?

One year(expect thermocouple and heating element), lifetime support

6: What payment terms does SAFTHERM support?

T/T, L/C and so on. 
 

Contact Us

Marketing Manager: caleb.li

Add.: No.6 Qingcheng Road, High-tech Development Distract,Luoyang Area of China(Henan) Free Trade Zone